Hot Forging/ Cold Forging Process Forged Parts Auto Parts
Custom Aluminium/Carbon Steel/Brass/Alloy Steel
Product Description
1. Features:
1) Over 25 years of experience in casting and forging.
2) ISO9001& IATF16949(TS16949) Certificated.
3) OEM and ODM both are available;
4) Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS;
5) Product weight range: From 0.05 kg to 500 kg; |
2. Material Available:
1) Carbon Steel: 10#, 15#, 20#, 25#, 30#, 35#, 40#, 45#, 50#, 55#...etc.
2) Alloy Steel: 15Mn, 16Mn, 40Cr, 42CrMo...and other alloy steel.
3) Stainless Steel: SUS304, SUS316, SUS316L, etc
4) Aluminum: 6061 T6, 6063 T6, 2A17
Or other materials as your requirement. |
3. Main process:
1) Forging Process: Hot forging, Cold forging, Die forging...etc.;
2) Further Processing if needed: Deburring, Sandblasting, Machining, Heat Treatment, Surface treatment, etc. |
4. Further Production Process:
1) Precision Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
2) Heat Treatment: annealing, carbonization, tempering, quench, normalization and surface tempering;
3) Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc. |
5. Project Avaiable:
1) Software: Pro/E, Auto CAD, Solidwork.
2) Drawings: 2D & 3D (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.), could be made and provided based on the samples. |
Qingdao Evergreen Machinery Co., Ltd started business since 1995, it has 2 subsidiary plants, and the headquarter located in Qingdao, a very famous harbor city in China.
Our main business in metal products, and our product range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging, and so on. These products used in Wind power, Turbine, heavy duty Truck, Train, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, Livestock breeding, etc.
Why Qingdao Evergreen?
1.25 years of experience in casting and forging for European and US markets.
2. OEM & ODM products range: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
3. Material: 40Cr, 45# (SAE1045) or other materials as you request.
4. Product weight range: From 0.05~500kg;
5. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding Machine and so on;
6. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;
7. Heat Treatment: Annealing, Discharge, Carbonization, Tempering, Normalization, etc...
8. Surface treatment: Sand Blasting, Blacking, Polishing, Anodize, Chrome plating, Zinc plating, Nickel plating, Tinting, Power coating, E-coating, etc...
9. Materials Standards: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
Forging Facility
Capability & Capacity
Our capability and production capacity as below:
1. Capacity:
- Al die casting: 3000~4000 ton per year;
- Sand casting: 10000 ton per year;
- Investment casting: 2000 ton per year;
- Forging: 8000 ton per year.
2. Our metal work factory pass EN15085 & ISO3834 welding certificate
3. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on.
4. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
5. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization.
6. Tooling and Molds:
- Mould material: Cr12, 4Cr5MoSiV1, 4Cr5MoSiV...etc.
- Mould life: usually 50,000 shots.
- Tooling Leadtime: 15-25 days, depending on the structure and size.
- Tooling & mould maintenance: Be responsible by Evergreen Machinery.
| PROCESS TYPE |
MATERIAL |
STANDARD |
| Sand Casting |
Green Sand |
Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze |
ISO
GB
ASTM
SAE
BS
JIS
DIN
|
| Furan Resin Sand |
| Cold Harden Resin Sand |
| Investment casting |
Sodium Silicone (Water galss) |
Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum |
| Lost wax casting |
| Forging |
Hot Forging |
Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum |
| Warm Forging |
| Cold Forging |
| Machining and other further processiong |
Stamping, cutting, welding, polishing,sand blasting...... |
All metal material
|
Quality & Service:
Our quality philosophy is " No Compromise".
We have a diverse customer range reaching over 30 countries and regions, including Germany, USA, Australia and Japan. We're committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.
Quality Control:
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.
Metal Parts Applications
Who We Serve?
| Agricultural Equipment |
Heat Treating |
Oil & Gas |
Wind Power |
Turbocharger |
| Off-Road Equipment |
Material Handling |
Marine |
Railroad |
Power Generation |
| Railroad Tank Car |
Road Construction |
Bearing |
Engine parts |
Food Equipment |
| Industrial Shredder |
Pharmaceutical |
Heavy Truck |
Valve & Pump |
Turbocharger |
| Aircraft & Aerospace |
Industrial Furnace |
Biowaste |
Meter |
Heat Treating |
| Machinery Parts |
Rail Train parts |
Auto parts |
Tractor Parts |
Construction Equipment |
FAQ
Q: Do you make customized products or finished parts?
A: We make OEM or ODM products, all parts are not in stock, custom made according to customer's drawings or samples! If you have any parts to be made, please feel free to send your drawings/samples to us.
Q: Will my drawing be safe after you get it?
A: Yes, we will not release your design to third party unless with your permission. And we can sign the NDA before you send the drawing.
Q: What is the MOQ?
A: Usually we don't set MOQ, but the more, the cheaper. Besides, we are happy to make prototype part or sample for clients to ensure quality standard.
Q: Whether some samples can be provided?
A: Yes, sample cost is needed, but we will return it back when proceed into mass production. If a tooling is needed, we will charge the mold fee before starting.
Q: What's your products range?
A: OEM & ODM products range: Auto parts, Truck Parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
Q: What's machining machines do you have ?
A: CNC, Lathe machine, Milling machine, Drilling machine, etc..
Q: Do you have any test equipment?
A: Yes, we have Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
Q: How to deal it when they are found to be in poor quality?
A: Please rest assured that all of our products are QC inspected and accepted with inspection report before delivery and generally there will be no non-conformance; in case of non-conformance, please contact us immediately, sending us some pictures or videos or send the defective products to us for replacement.
Contact us!
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