Aluminum Metal Casting for Machinery
Technology Terms:
1. ISO9001 & TS 16949 Certified.
2. Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
3. Die casting equipment capability: 180T/280T/400T/600T/800T/1000T;
4. Product weight range: From 0.05 kg to 50kg;
5. Main process: High Pressure Die Casting, Low Pressure Die Casting, Gravity Casting, Deburring, Sandblasting, Machining, Penetration, Leakage test, Surface treatment.
6. Material Available: Aluminum, Aluminum Alloy(ADC10, ADC12, A356, A380, A383...etc), Zinc, Zinc Alloy, Magnesium, Copper etc.
7. Available software: Pro/E, Auto CAD, Solidwork.
8. 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp, etc.) could be made and provided based on the samples.
Product Features:
1. Application: OEM Idustries
2. Material: Aluminium Alloys
3. Die casting equipment: 160T~1500T;
4. Mould material: H13;
5. Mould life: 50, 000 shots;
6. Main process:
-1. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine, and so on;
-2. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing...etc.
-3. Heat treatment: T3 - T8.
About Al Die Casting capability:
1. Certificate: ISO9001: 2000;
2. OEM & ODM products range: Auto parts, Engine parts, Agriculture equipment parts, Lighting parts, Train parts, etc.
3. Die casting equipment capability: 180T/280T/400T/600T/800T/1000T;
4. Product weight: From 0.05~10kg;
5. Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, and so on;
6. Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;
7. Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting.
8. Package: Packed or as your requirements
Quality Control:
1. Quality control: The defective products rate is less 0.1%.
2. Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISDO standard or customer requirements
3. Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine;
4. After-sales services are available all time.
5. Quality situation can be traceable.
Application:
- Engine parts,
- Auto parts,
- Machinery Parts,
- Rail Train parts,
- Truck Parts,
- Tractor Parts
- Construction Equipment
- Agriculture Equipment
- Other industrial fields.
Commercial Terms:
1. OEM & ODM both accepted. Products can be designed and produced as per customer's requirements in forms of Samples, Drawings or even just a draft idea.
2. Over 20 years of experience in casting, welding, forging and precision machining for US, European and other overseas markets.
3. Leadtime (Negotiable) :
- For toolings: around 15-35 days.
- For samples: 7- 15 days.
- For batch production: 25 days.
4. Payment terms (Negotiable):
- For toolings: 100% pre-payment before development.
- For samples: For free unless the sample(s) value is too big.
- For mass production: 30% down payment before production (and after samples approval), balance 70% before delivery.
5. Package: Carton Box, PlyWood Box, Standard Export Pallets or as per customers' requirements.
6. Shipping terms: EXW, FOB, CFR, CIF, DDP, DDU...all could be accepted.
Other Metalforming Capabilities We Have:
| PROCESS |
MATERIAL |
| Lost Foam Casting |
Ductile iron GGG 40 to GGG 80 / Grey Iron
ASTM 60-40-18 / 65-45-12 / 80-55-06 / 100-70-03
Carbon steel, Hi-Mn steel, Hi-Cr steel
Austempering ductile iron
Heat resistant steel / Wear resistant steel |
| Sand Casting |
Green Sand |
Grey Iron, Ductile Iron, Malleable Iron, Stainless Steel, Carbon Steel, Aluminum Alloy, Brass, etc |
| Furan Resin Sand |
| Cold Harden Resin Sand |
| Investment Casting |
Sodium Silicone
(Water glass) |
Stainless Steel, Carbon Steel, Special Alloy Steel, Brass |
| Silica Sol |
| Forging |
Hammer Forging |
Stainless Steel, Carbon Steel, Alloy Steel, Brass, Aluminum |
| Die Forging |
| Roll Forging |
| Die Casting |
High Pressure Die Casting |
Aluminum, Zinc, Brass |
| Low Pressure Die Casting |
| Gravity Pressure Die Casting |
| Surface Finish |
Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Nickel Plating, Zinc Plating, Blacking, Polishing, Bluing, etc. |
| Machining |
Lathe, planer, drilling, boring, tapping, line cutting, milling, CNC |
| Inspection |
Test equipment: Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine. |
FAQ:
Q: Do you make customized products or finished parts?
A: We make OEM or ODM products, all parts are not in stock, custom made according to customer's drawings or samples! If you have any parts to be made, please feel free to send your drawings/samples to us.
Q: Will my drawing be safe after you get it?
A: Yes, we will not release your design to third party unless with your permission. And we can sign the NDA before you send the drawing.
Q: What is the MOQ?
A: Usually we don't set MOQ, but the more, the cheaper. Besides, we are happy to make prototype part or sample for clients to ensure quality standard.
Q: Whether some samples can be provided?
A: Yes, sample cost is needed, but we will return it back when proceed into mass production. If a tooling is needed, we will charge the mold fee before starting.
Q: What's your products range?
A: OEM & ODM products range: Auto parts, Truck Parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
Q: What's machining machines do you have ?
A: CNC, Lathe machine, Milling machine, Drilling machine, etc..
Q: Do you have any test equipment?
A: Yes, we have Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine.
Q: How to deal it when they are found to be in poor quality?
A: Please rest assured that all of our products are QC inspected and accepted with inspection report before delivery and generally there will be no non-conformance; in case of non-conformance, please contact us immediately, sending us some pictures or videos or send the defective products to us for replacement.
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