Custom Iron Sand Casting Parts for Brake Disc

• Customization: Available
• Casting Method: Sand Casting
• Casting Form Material: Sand
• Model NO.: SC-35
• Casting Form Usage Count: Permanent
• Surface Treatment: Sand Blast
• Surface Roughness: Ra0.8
• Coating: Zinc oxide
• Machining Tolerance: +/-0.02mm
• Standard: AISI
• Certification: CE, RoHS, ISO 9001:2000, ISO 9001:2008
• OEM and ODM: Available
• The Surface Treatment: Blacking, Polishing, Anodize, Painting......
• QC System: Self Inspection, The Third Parts Inspection
• Product Type: Available
• Material Type: Gg20, Gg25, Ggg-40, Ggg-80, GS-45, GS-60
• Leading Time: Tooling: 2 Weeks, Mass Products 4-6 Weeks
• Software: Solidworks, CAD, PRO-E
• Design Service: Available
• Detailed Process: Green Sand Casting, Shell Mold Casting
• Finish 1: Zinc Plate, Ktl, HDG, Dacromet, Geomet
• Finish 2: Painting, Powder Coating, Zn-Al Coating
• Service: One-Stop Service, Fast Response, 24hrs Available
• Quality Insurance: Professional Quality Expert Team
• Weight Range: Range0.05kg~1000kg
• Payment Term: Negotiable
• Transport Package: Hardboard Box and Wooden Pallet
• Specification: SGS, ISO9001
• Trademark: OEM and ODM both are acceptable
• Origin: Shandong, China
• HS Code: 76169910
• Production Capacity: 3000t Per Year

Product Description

Evergreen Machinery's Technology Terms:

- Certification: ISO9001 & TS 16949 Certified
- Products Material Standard: ISO, GB, ASTM, SAE, ISO, EN, DIN, JIS, BS
- Product weight range: 0.05 kg ~ 1000kg
- Main process: Sand Casting, Shell casting, Deburring, Sandblasting, Machining, Heat Treatment, Leakage test, Surface treatment... etc 
- Material Available: 
  1>Ductile Iron: QT400, QT450, QT500, QT600, QT700, QT800, and GGG40, GGG50, GGG60, GGG70, GGG80, etc  
  2>Grey iron: HT100, HT150, HT200, HT250, HT300, HT350 and GG15, GG20, GG25, GG30, GG35, GG40
  3>Other Material:Cast Iron, Steel, Aluminum, Brass, Alloys or as per customer requirements, etc
- Software: Pro/E, Auto CAD, Solidwork
- Drawings: 2D & 3D Drawings (Igs, PDF, JPEG, DWG, CAXA, UG, Stp...etc.) could be made and provided based on the samples. 




Evergreen Machinery's Tooling and Mold:

- Mould life: Semi-permanent
- Tooling Leadtime: 2 weeks, depending on the structure and size
- Tooling & mould maintenance:  Be responsible by Evergreen Machinery



Evegreen Machinery's Quality control:

- Defective products rate:  ≤ 0.1%.
- Quality Control:  Sample and pilot run will be given 100% inspection during production and before shipment, Sample check for mass production according to ISO standard or customer requirements
- Test equipment:  Spectrum Analyzer, CMM, Hardness test equipment, Tension test machine
- After-sales services:  Available
- Quality situation:  Traceable



Why Qingdao Evergreen Machinery?

-  Rich experience: 25 years of experience in casting and forging for European and U.S. markets.
-  OEM & ODM products application: Auto parts, Engine parts, Agriculture equipment parts, Train parts, Valve, Pump... etc
-  Material: 1> Grey Iron: HT100/HT150/HT200/HT250/HT300/HT350
                 2>Ductile Iron: QT400/QT450/QT500/QT600
-  Material Standard: ASTM, SAE, JIS, BS, DIN, ISO, GB
-  Product weight: 0.05kg ~1000kg
-  Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine... etc
-  Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine
-  Surface treatment: Blacking, Polishing, Anodize, Painting, Chrome plating, Zinc plating,Nickel plating, Tinting, Power coating, E-coating... etc
-  Applied software for specification drawings: Pro/E, Auto CAD, Solidwork, CAXA, UG... etc
-  Further available process: Turning, cutting, milling, grinding, drilling, reaming, welding, stamping and threading


(sand casting workshop)





(Evergreen Machinery's Patents)

What can Evergreen Machinery provide, what projects can you complete through us?

Our main business in metal products, and our product range mainly covers Metal work, Aluminum Casting, Investment/Precision casting steel, Sand casting, Forging...etc.
These products used in Wind power, Turbine, heavy duty Truck, Train, Hydraulic Cylinder, Engine, Agriculture equipment, Lighting, Marine and Mining machinery, Hardware, Livestock breeding, etc.


(Sand casting workshop)

Evergreen Machinery's Capability & Capacity:

- Capacity:   1>Al die casting: 3000~4000 ton per year
                   2>Sand casting: 10000 ton per year
                   3>Investment casting: 2000 ton per year
                   4> Forging: 8000 ton per year
- Certification: EN15085 & ISO3834 welding certificate
- Machining equipment: CNC, Lathe machine, Milling machine, Drilling machine, Grinding machine... etc
- Test equipment: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine
- Surface treatment: Powder coating, Anodization, Chrome plating, Painting, Sand blasting, Galvanization



Evergreen Machinery's Quality & Service:

Evergreen Machinery's quality philosophy is "No Compromise".

We have a diverse customer range reaching over 30 countries and regions, Germany, USA, Australia & Japan are our main markets. We're committed to serve our customer by providing quality products and services. For our original customers, we offer products and services that meet or exceed their expectations whenever needed. For our emerging market customers, we provide value-added, affordable products whenever possible.

Welcome to visit Evergreen Machinery (the picture shows the customer and our general manager Walt Wang)


 

PROCESS TYPE		MATERIAL	STANDARD
Sand Casting	Green Sand	Grey Iron, Ductile Iron, Malleable Iron, Brass, Bronze	ISO         GB       ASTM        SAE                BS         JIS         DIN
	Furan Resin Sand
	Cold Harden Resin Sand
Investment casting	Water galss casting	Stainless Steel, Carbon Steel, Special Alloy Steel Bronze, Brass, Aluminum
	Lost wax casting
Forging	Hot Forging	Stainless Steel, Carbon Steel, Alloy Streel, Brass, Aluminum
	Warm Forging
	Cold Forging
Machining and other further processiong	Stamping, cutting, welding, polishing,sand blasting......	All metal material

Who We Serve? You are our quality customer!

The Applications of Our OEM Custom Metal Parts Engine parts, Auto parts, Machinery Parts, Rail Train parts, Truck Parts,Tractor Parts, Construction Equipment, Agriculture Equipment,Other industrial fields.




(Great cooperation with Canadian Partner!)


(Great cooperation with Russian Partner!)


Evergreen Machinery's FAQ:

Q: Do you make customized products or finished parts?
A: Yes,all parts are not in stock, custom made according to customer's drawings or samples! If you have any parts to be made, please feel free to send your drawings/samples to us. 
Q: Will my drawing be safe after you get it?
A: Yes, we will not release your design to third party unless with your permission. And we can sign the NDA before you send the drawing. 
Q: What is the MOQ?
A: Usually we don't have a MOQ, but the more, the cheaper. Besides, we are happy to make prototype part or sample for clients to ensure quality standard.
Q: Whether some samples can be provided?
A: Yes, just need some sample cost, we will return it back when proceed into mass production. If a molded is needed, we will charge the mold fee before starting. Then the mold belongs to customer.
Q: What's your products range?
A: OEM & ODM products range: Auto parts, Truck Parts, Engine parts, Agriculture equipment parts, Train parts, Hardware, etc.
Q: What's machining machines do you have?
A: CNC, Lathe machine, Milling machine, Drilling machine, and so on;
Q: Do you have any test equipment?
A: Optical Spectrum Analyzer, CMM, Hardness test equipment, Tensile test machine;
Q: How to deal with it when they are found to be in poor quality?
A:  Please rest assured that all our products are QC inspected and accepted with inspection report before delivery and generally there will be no non-conformance; in case of non-conformance, please contact us immediately, take some pictures or videos, we will check the problems and have them reworked or repaired or replaced at the first time, the resulting transportation costs will be borne by our company.